Eberspacher heater OEM fitting

rod_vw

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Does anyone on here have a factory fitted auxiliary (air) heater fitted?

I'm in the process of fitting an Eberspacher D4 under ours and would like to know the diameter of the heating air input end of the OEM heater. If my D4 is the same as the OEM one then I will be looking to use the factory fitting to the front door step.

When I've got all the brackets / part numbers / prices I will post it all on this thread.

Rod
 
Before I order the brackets. Does anyone know if an Eberspacher D4 fits in the OEM brackets or are they only designed for a D2?

I have enquired the price of the following...

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and
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MAN prices come out at least 30% cheaper than VW by what I have managed to find yet.
 
Right, as nobody has answered this question I have taken the bull by the horns and ordered the brackets from MAN.

However the next question is...

Eberspacher in OEM position after market fitment. I have not yet decided on the air ducting either in or outgoing. I have enquired the price of the connection between the heater and the drivers front step (VW Part No 2N0 819 219) but not yet received a price.

I would love to hear how others have tackled the ducting and outlet possibilities. My heater is a D4 Airtronic so has a 90mm inlet & outlet.
 
Now all parts are delivered except for item 11 (top picture) and I can answer my own question. Yes the D4 Airtronic does fit the brackets.

The missing item is just a thick rubber washer which I have a quantity of in my garage if only I could find them!

Moral of story with buying parts is to go to MAN not VW, these items were almost half the price from MAN than I was quoted from VW!

I've investigated the fitment of this assembly to the chassis of the vehicle and see that it all hangs from four either large self tapping bolts or maybe Rivnuts & setscrews, there are simply four holes at present which line up with the holes in the bracket which are for 6mm setscrews or self tappers. My aim is to fit Rivnuts in the chassis.

The ingoing air duct on the heater is 75mm diameter which, as far as I can ascertain is the same as the factory fitment that connects to the drivers door step so now a decision on either purchasing that at £100 plus or using flexible duct (which I have in stock) and a round fitment in the door step side.

The outgoing heated air outlet on my heater is the straight 90mm version, that cap is interchangeable with others that are commonly available. Current thoughts are to split the output beyond the heater and feed one up under the driver's seat and point rearwards. The other to extend back along the chassis and bring up under the rear seat with its outlet pointing towards the bed area.
I already have a Truma 4e (gas) mounted under the rear seat, the Eberspacher is to provide an alternative fuelled heating source.

Watch this space for progress as it happens!
 
I've just been prompted for an update on the parts and part numbers of the bracketry so here goes...

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ItemVW NoMAN NoQty RequiredNotes
22N0 819 133A656194100061Bracket
34VW use pop rivets but I intend to fit 6mm Rivnuts in the chassis and use 6mm screws
42N0 819 134A656194100202Bracket
52Depending on version of Item 6 screw or pop rivet so I used 6mm screws and nylock nuts
62N0 819 379656194100081Bracket
74Part of Eberspacher kit
82I used used 6mm Rivnuts and 6mm screws
97E0 819 261656194000001Called a support but is actually a rubber washer.
107E0 819 137659303000111Bush
117E0 280 149Couldn't identify1I had a thick rubber washer acts as the silencing mounting of the bracket.
12N 906 666 040601019037618mm bolt with large washer attached, you may have these in your own stock.
132N0 819 487656194200021Plastic under shield
142 + 2With Items 4 & 8, Screws one side and 6mm nuts other.

As always don't trust my part numbers when ordering, double check with the dealer!!
 
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